Cacao
raw ingredients

PRECIOUS RAW MATERIAL – MUCH-LOVED INDULGENCE

Cacao is a valuable raw ingredient which Felchlin uses to produce one of the world's most popular luxury foods: exquisite Swiss couverture. Thanks to their individual environments, different countries of origin produce cocoa beans with multi-layered and intense flavours.

TRANSPARENCY AND FAIRNESS

The same applies to all regions from which Felchlin sources its cacao beans: transparency and a fair approach to local partners as well as the highest quality standards in the procurement of raw ingredients – ranging from careful harvesting to safe transport to the company's location in central Switzerland.

CACAO TREE

The cacao tree grows in various regions along the equator, where it benefits from an average temperature of around 25 degrees. A humid, rainy climate and the shade of larger trees encourage cacao fruit to grow.

HARVEST

At the end of the rainy season, the cacao fruit is ripe and the harvest begins. With the help of a sharp knife, the farmer very carefully separates the ripe fruit from the tree. He is careful not to damage the trunk, the flowers and the unripe fruits. Once harvested, the fruit is cut open and the seeds and pulp are removed from the skin.

FERMENTATION

The seeds and pulp are put into wooden boxes and covered with leaves. The fruit begins to ferment due to the high sugar content in the pulp. Acetic acids are produced, which then evaporate. The beans are repeatedly mixed to achieve an even fermentation process, which lasts five to seven days.

SUN DRYING

The farmer empties the wooden crates after fermentation is complete and spreads the beans out in the sun to dry. After five to ten days, the natural drying process is complete. A cutting test is then carried out. The beans are cut open and checked for moisture. The moisture content of the beans must not exceed 6% so as to prevent the formation of mould.

SELECTION AND TRANSPORTATION

The beans are then sorted according to size and quality, either by hand or using the simplest sorting equipment. This step is extremely important, as the beans should be as even as possible in terms of size for downstream stages of processing. The sorted beans are then filled into either jute or specially designed plastic bags. They are now ready for transport by shipping container to Europe.

Centenario A Internet
Ernte enet
Cacao Bauer Fermentation enet
Trocknung Internet
Verarbeitung Cacaosaecke fuellen Internet

CACAO TREE

The cacao tree grows in various regions along the equator, where it benefits from an average temperature of around 25 degrees. A humid, rainy climate and the shade of larger trees encourage cacao fruit to grow.

Centenario A Internet

HARVEST

At the end of the rainy season, the cacao fruit is ripe and the harvest begins. With the help of a sharp knife, the farmer very carefully separates the ripe fruit from the tree. He is careful not to damage the trunk, the flowers and the unripe fruits. Once harvested, the fruit is cut open and the seeds and pulp are removed from the skin.

Ernte enet

FERMENTATION

The seeds and pulp are put into wooden boxes and covered with leaves. The fruit begins to ferment due to the high sugar content in the pulp. Acetic acids are produced, which then evaporate. The beans are repeatedly mixed to achieve an even fermentation process, which lasts five to seven days.

Cacao Bauer Fermentation enet

SUN DRYING

The farmer empties the wooden crates after fermentation is complete and spreads the beans out in the sun to dry. After five to ten days, the natural drying process is complete. A cutting test is then carried out. The beans are cut open and checked for moisture. The moisture content of the beans must not exceed 6% so as to prevent the formation of mould.

Trocknung Internet

SELECTION AND TRANSPORTATION

The beans are then sorted according to size and quality, either by hand or using the simplest sorting equipment. This step is extremely important, as the beans should be as even as possible in terms of size for downstream stages of processing. The sorted beans are then filled into either jute or specially designed plastic bags. They are now ready for transport by shipping container to Europe.

Verarbeitung Cacaosaecke fuellen Internet
BOLIVIA COSTA RICA DOMINICAN REPUBLIC ECUADOR ENTLEBUCH GHANA GRENADA COLOMBIA MADAGASCAR SÃO TOMÉ VENEZUELA

BOLIVIA

Globally unique wild cacao is a niche product. Wild cacao is usually gathered by indigenous families of the community of Baure who regularly travel to the collection areas by foot, boat, or motorbike. They divide the work amongst themselves, harvesting, fermenting, and drying the wild cacao together directly in the rain forest.

More info
Bolivien1 web

COSTA RICA

«Finca la Amistad» relies on an ecological and diversified cultivation method. The unwavering belief is that a healthy ecosystem is essential for the quality of the cacao and which in turn leads to the protection of the rich biodiversity on the farm and in the region.

More info
Finca La Amistad 2020 044 web

DOMINICAN REPUBLIC

In 1889, Swiss emigrants founded the Elvesia estate in the north-east of the Dominican Republic. Cacao beans of the predominantly Criollo variety were grown on the largest cultivated area in the Caribbean at the time and the colloquial name of the estate is still referred to as the «Hacienda Elvesia». Since 2006, Max Felchlin AG has been working with the hacienda, which employs around 30 people and is efficiently run by long-standing manager Ramon Lopez.

More info
Dom Rep6 web

ECUADOR

In Ecuador, we have a long-standing partnership with two cooperatives: APROCANE is an association of around 300 cocoa producers in the north of Ecuador, in the province of Esmeraldas. Kallari is an associative, integrative organisation of around 850 small farmers from the Tena region in the province of Napo on the eastern side of the Andes in Ecuador.

More info
Ecuador Napo2 web

ENTLEBUCH

In co-operation with the UNESCO Biosphere Entlebuch, we obtain the high-quality meadow milk from the biosphere area exclusively for the production of the fine mountain meadow milk couvertures. Farmers in Entlebuch produce their meadow milk conscientiously and with loyalty to their region. In accordance with the longstanding regional tradition, the cows will graze in fields of fresh grass in summer and then are fed the same grass that has been dried in the sun in the winter. The quality, natural feed is thereby reflected in the high quality of the milk. Treatment of the animals is also as in harmony with nature: regular freedom to roam and a limited number of cows in the barn ensure they feel at ease.

More info
Entlebuch2 web

GHANA

Ghana is a West African country on the Gulf of Guinea and has played a significant role in the cacao trade for many years now. Ghana is now the world’s second largest cacao producer and cacao is the nation’s largest agricultural export. Around 800,000 farming families acquire a livelihood from farming cacao and its associated activities. Yayra Glover Ltd. is a company that places considerable value on ethical standards. Environmental protection, health and the farmers’ economic welfare are paramount.

More info
Ghana12 web

GRENADA

We have been sourcing cacao from Grenada since 2006. Over 7000 farmers cultivate cacao throughout the island and they are organised by the Grenada Cocoa Association, which is managed by Andrew Hastick. He is responsible for quality control, ensuring the availability of cacao and organising its export.

More info
Grenada4 web

COLOMBIA

In the Tumaco region which is located in the south-west of Colombia, lies the Cortepaz cooperative which consists of around 290 farming families who are originally of African descent. The cooperative analyses and confronts the challenges of cacao cultivation. Cortepaz aims to reorganise the production environment in Tumaco and provide a sustainable source of income for the partner families with for instance, renewing the cacao plantations with ‚patrimonial‘ cacao plants to improve productivity.

More info
Kolumbien2 web

MADAGASCAR

Madagascar plays a significant role in the world market as an exporter of high quality cacao, although its share is relatively small compared to other countries. The reason for this is that Madagascar cacao enjoys an excellent reputation due to its unique flavour profiles. The intense and aromatic fruit and floral notes make it one of the highest quality cacao in the world.

Sambirano SA works locally with the cooperatives Sambirano Mateza and Bio Sambirano, which represent around 945 farming families. They are located in the Sambirano region, which takes its name from the river of the same name that flows through the region. The cooperatives grow cacao on around 1000 hectares according to the strictest quality and sustainability criteria.

More info
Madagascar4 web

SÃO TOMÉ

São Tomé and Príncipe is an independent island nation in the Gulf of Guinea situated on the equator and lying approximately 200 km off the coast of Africa. Due to the island’s remoteness, the fine cacao variety Forastero Amelonado has been retained in its original form on São Tomé. We purchase our cacao from the company Satocao. The company was founded in 2010 by Swiss and European investors with its aim being to promote cacao cultivation sustainably in the country and to restore the significance that it previously held for the island nation.

More info
Sao Tome11 web

VENEZUELA

Venezuelan cacao is still regarded as among some of the best in the world, where it flourishes in the nutrient-rich soils of the foothills of the Andes, in abundant, humid, and moisture heavy vegetation. Our partner, Casa Franceschi, is a highly integrated cacao sourcing firm, and works harmoniously with farmers across Latin America. They cultivate close relationships with their customers, providing tailormade, high-quality products that meet the needs of the world’s finest chocolatiers.

More info
Venezuela9 web